Customized Carbide Banks for Progressive Die Punch Mold Components
for E-Mobility
Application Field
The consistent growth in the number of electrically powered
vehicles necessitates the production of motors with extreme
efficiency. Cemented carbide is currently the best material for the
economical production of rotor and stator sheets. It offers
vibration-dynamic and wear-related advantages compared to steel.
We provide a wide range of tungsten carbide solutions for
e-mobility, including carbide banks for progressive dies, stamping
tools for rotor and stator production, nickel-bound grades for
magnet production, and wear parts for the mass production of
lithium batteries. Additionally, we offer ceramic solutions, such
as balls and pins, including hybrid bearings for electric motors.
Product Details — Dies for New Energy Vehicles
- Surface Roughness: RZ ~ 0.2 µm / F1.0 mm/min
- Accuracy: ±0.001 mm
- Customization: Fully customizable. This series of products does not have
standard stock; only non-standard orders are accepted. Please
attach CAD or 3D drawings with your inquiry. Thank you!
- Suitable Materials: Tungsten carbide and ceramic, with properties as follows:
| Material | Material Properties |
|---|
| Carbide | Cemented carbide is a powder metallurgical composite made up of one
or more hard material phases (e.g., tungsten carbide) and a binding
material (e.g., cobalt). It is extremely hard, characterized by
high wear resistance and thermal stability. This material is used
in various fields requiring tools or components with exceptional
wear resistance. Although it is more difficult to machine and has a
higher material cost compared to die steel, its service life is
often several times longer. |
| Ceramic | Ceramic materials exhibit excellent high-temperature resistance and
are crucial for applications operating continuously at temperatures
ranging from 180 °C to over 1200 °C. Compared to metallic
materials, oxide ceramics are resistant to chemical attack,
particularly in acidic and alkaline solutions. Common types include
alumina, zirconia, silicon carbide, and silicon nitride ceramics. |
Involve Machining Technology:
- Involve Production Technology: Cylindrical grinding, internal
circular grinding, optical profile grinding, flat grinding, thread
machining, middle speed wire cutting, low speed wire cutting,
mirror discharge machining and so on.
Why Choose Us
- Advanced Technology: We can quickly form complex shapes and various structures while
maintaining precision.
- Efficient Processing: Our short production cycle and rapid delivery ensure that
shipments adhere to scheduled delivery dates.
- Product Quality: We guarantee consistent quality, with high accuracy of up to
±0.003 mm.
- Confidentiality System: We implement triple confidentiality measures to protect your
information. If needed, we can sign a Non-Disclosure Agreement
(NDA) for added assurance.
- High-End and Fully Equipped: We have outstanding processing capacity, multiple production
lines, advanced equipment, and professional supporting facilities.
- Cost-Effective: Our reasonable design and material selection allow us to offer
competitive pricing, helping you secure favorable prices for
products of the same quality level.
Kinyet is dedicated to the research and development of
tungsten-related materials. By continuously introducing new
technologies and increasing investments in high-end production
equipment, we provide mold solutions with an exceptional
quality-to-price ratio—featuring high precision, longer tooling
life, and cost-effectiveness. We are excited to announce our merger
with Drow, and together, we believe we will create even better
products for consumers in the future!
Quality Criteria
- Wear Resistance
- Precision
- Corrosion Resistance
- Impact Strength
- Toughness
- Modulus of Elasticity and Rigidity
- Transverse Rupture Strength, etc.
FAQ
Q1: Do you produce special punch molds or punch die components?
A: Yes, we specialize in customized mold fabrication and can
transform the most complex punch die concepts into reality. Our
punch mold components are designed and tailored for various
demanding applications and materials.
Q2: Do you accept low-volume sample orders? What’s your MOQ for
customization?
A: Yes, we do. For sample orders, we accept a minimum order
quantity of one piece. Please attach CAD or 3D drawings with your
inquiry. The sample lead time is 10–15 days, and this can be
negotiated for special requirements.
Q3: If we want to cooperate with you, can we ensure
confidentiality?
A: Absolutely! All your information, including company details,
drawings, and purchase order specifics, will be kept confidential.
We can sign an NDA (Non-Disclosure Agreement) if desired.
Q4: What are your payment terms?
A: We require a 30% deposit via T/T, with the remaining 70% due
before delivery. We will provide photos of the products and
packaging before you pay the balance.
Q5: What products can you buy from us?
A: We offer carbide inserts, carbide end mills, carbide drills,
carbide boring tools, cutting tools, and customized carbide
precision molds.
